Synthesis and Characterization of High Chemical and Thermal Stable Hybrid Polymers Containing closo-[B10H10]2- Boron Cage Derivatives

ABSTRACT

 Fabrication of hybrid polymers composed of functionalization boron cluster decahydro-closo- decaborate derivative [B10H10L]x- and organic polymers was performed. In addition, a literature review that highlights previous work and explains the importance of our new work was presented. The polymers resole, novolac, polymethyl methacrylate (PMMA) and epoxy were firstly synthsised. Then Carbonyl closo-decaborate compounds [2-B10H9CO]- was synthesised. The prepared [2- B10H9CO]- was then Grafted on the obtained polymers. Experimental design for the synthesis of hybrid polymers based on the functionalization of boron cluster decahydro-closo-decaborate type [B10H10]2-and organic polymers was performed. NMR (1H, 13C) and FT-IR spectral analysis for the prepared polymers and [2-B10H9CO]- were performed. It is expected that the Carbonyl Closo-Decaborates Derivatives will not react directly with PMMA and need specific functional groups like hydroxyl or amine groups. However, expected results via Chemdraw software and literature work were also presented. It is expected that the Carbonyl Closo-Decaborates Derivatives may be reacted via carbonyl group with the hydroxy group on the polymer. The experimental synthesis of hybrid polymers and the deep investigation of their structures was unable to be performed due to the shutdown of the country under the effect of COVID 19. Our future plain is to perform NMR (1H, 13C, 11B) analysis that will characterize the obtained hybrid polymers. The effect of cluster decahydro-closo-decaborate type [2-B10H9CO]- on the physical properties of the polymers will be studied through Thermogravimetric Analysis (TGA) and Differential Scanning Calorimeter (DSC).

 1.1. Historical Review of Boron-cage Containing Polymers

 Since the discovery of polyhedral boranes in the early 1960s, new inorganic-organic, hybrid boron cluster-containing polymers have been developed to combine, in a single polymeric system, the desirable features of inorganic materials such as high-temperature stability, hardness and chemical inertness with easy processability and high solubility characteristics of organic materials [2]. Thus, polymer modification is feasible by introducing boron cage compounds that will provide the polymer with desired properties such as enhanced thermal stability, multiphase physical responses, flexibility, rigidity, compatibility or degradability, impact response and biological resistance. Today, polymer modifications can be grouped into two categories: the first group is physical modifications including entanglement, entrapment and blending while the second group is chemical modifications including chemical and thermal curing and derivatization of polymers. Synthetic polymeric materials have remarkable properties which include low weight, high strength and ease of preparing. However, their low chemical and thermal stability has limited their use. This problem of stability can be solved by mixing with flame retardant additives such as halogen compounds, phosphorus compounds, silicon compounds and ceramic powders (SiC and B4C). For example, to improve the flame retardancy and thermo-oxidative resistance of phenol resin, boron, phosphorus or silicon compounds has been added [3]. Boron compounds such as zinc borate, boric acid and boron oxide are preferable to be used as flame retardants over halogenated compounds since they are non-toxic and environmental-friendly. Also, the use of ceramic powders as fillers in phenolic resins, such as SiC and B4C, improves the thermo- oxidative stability but has disadvantages such as poor homogeneity, adhesion, and manufacturing difficulties during composite molding [4]. Therefore, the addition of single elements such as boron, silicon and phosphorous will enhance the thermo-oxidative stability compared to traditional resins but avoiding the drawbacks of simple adding fillers [5, 6]. Concerning polysiloxanes, the degradation can be solved by incorporating borosiloxane and metallosiloxane linkages into the polymer. Despite their high susceptibilty to hydrolysis, polyborosiloxanes have been a research priority due to their thermodynamically stable B-O-Si backbone linkage. Boron and silicon containing ceramic, when exposed to oxidizing environment at high temperature, forms a protective borosilicate glassy layer on the surface, which prevents further oxidation of the ceramic [7, 8]. Borane clusters represent unique kinds of boron-containing compounds not only because of their special coordination and unusual 3-dimensional but also due to their broadapplications ranging from the precursor of ceramics to BNCT agents. From the view of practical application, on one hand, the clustered structure increases the concentration of boron and makes them superior candidates for BNCT agents; on the other hand, such a compact structure also improves the chemical and thermal stability, thus enabling their applications in aerospace coatings. Therefore, borane clusters have been widely used as building blocks for the construction of functional polymeric materials with tunable architectures, amphiphilicity, as well as biocompatibility. With the recent progress of controlled polymerization techniques, a number of borane cluster-containing polymers (BCCPs) have been developed during the last two decades. The architectures of BCCPs are divided into the following kinds: linear, dendrimer-like and dendron, macrocycles, and metal–organic frameworks (MOFs) [9] . Among these clusters: [B9H10]-, [B10H10]2, [B11H12]-, and [B12H12]2- where the physical or chemical modification of polymers with these clusters is supposed to enhance their mechanical and physical properties. Moreover, polymer containing boron cage compounds (C2B10H12 (carboranes), [B10H10]2-, [B12H12]2-) have significant interest due to their stability towards acids/bases and their very high thermal stability [10]. Teshome et al synthesized new form of boron-cage-containing polymers prepared from a dimethyl sulfide derivative of the closo-[B12H12]2- cage. They prepared one new closo- [B12H12]2- cage containing methacrylate ([(1- MeSCH2CH2OC(O)C(Me)=CH2)-7-(Me2S) B12H10]) and two new styrene ([(1-(MeS-CH2-Ph-CH=CH2)-7-(Me2S) B12H10] and [NBu4][1- (MeS-CH2-Ph- CH=CH2)B12H11]) derivatives of the closo-[B12H12]2- cage. they used these monomers to synthesize various homopolymers and copolymers [11]. Fatima Abi-Ghaida et al [12] synthesized triethoxysilylated closo-decaborate clusters and immobilized them into the pores of mesoporous silica. They grafted these clusters on mesoporous silica SBA-15 with a molar percentage between 2.6 and 5.2% in which the hexagonal symmetry and mesoporosity of SBA-15 were retained after graftings. This research project will fabricate, for the first time, a new form of boron-cage-containing hybrid polymers prepared from decahydro-closo-decaborate derivatives of type [B10H10]2- and organic polymers (polyacrylates, phenolic resin and epoxy) due to its significant properties using two routes. Route 1 involves the synthesis of closo-decborate monomers having an alkene functional group which then will be polymerized to prepare the hybrid polymers via free-radical initiated bulk and solution polymerization methods. While route 2 involves the synthesis of organic polymers which will be reacted with functionalization [B10H10L]X- to prepare the hybrid polymers.

 1.2. Boranes 

 1.2.1. General Review of Boranes
 
 The chemistry of the boron hydrides or boranes began with the pi oneering and fundamental work by Alfred Stock in 1912 where this boom in boron hydride chemistry allows the use of these compounds as powerful rocket fuels superior to the available hydrocarbon fuels [13]. Currently, there are over 25 neutral boron hydrides and many more boron hydride anions where in this project we are interested in studying [B10H10]2- anion that was first reported by hawthorne and pitochelli in 1959. Polyhedral boron hydrides are formed with up to twelve boron atoms and divided into three principle classes called closo-, nido-, and arachno- possessing the general formulas [BnHn]2- , [BnHn]4+and [BnHn]6+, respectively [14]. Closo- refers to a closed polyhedron, the most symmetrical possible arrangement. For example, 6 Boron atoms form an octahedron, [B6H6]2- . nido-Boranes can be examplified by B5 H9 with a nest-like open structure in which a vertex of a closo species is removed. And finally arachno- refers to more open web-like structure derived by removing two neighboring vertices from a closo structure for example B4H10. The most prominent anion among [BnHn]2- is closo decahydro decaborate because of its extreme thermal, hydrolytic, and oxidative stability coupled with its wide scope of derivative chemistry [15]. The most difficult aspect of developing [B10H10]2- chemistry is its functionalization, that is the activation of the B-H bond to the B-L bond. As a result of fifty years of extensive research into boranes and their derivatives, it has been discovered that this class of compounds is highly diverse and that boron has a high capacity for forming self-bonded complex molecular networks. Furthermore, the closo-decaborate anion and its derivatives have a high stability and low toxicity, making them ideal candidates for further research. 

 1.2.2. Chemistry of Closo-Decarborate Anion 

 1.2.2.1. Structure of [B10H10]2-

 The non-icosahedral structure of the closo-decaborate anion [B10H10]2- is a bicapped square antiprism (D4d)[16]. It consists of two staggered 4-membered rings of boron atoms (B2 to B9, six-coordinated equatorial) and two capping boron vertices (B1 and B10, five-coordinated apical) with each boron vertex being connected to a terminal hydrogen atom by a single bond [17]. The 11B NMR of the anion reflects the presence of two distinct environments, one peak of intensity two appears at around -1ppm representing the two apical boron atoms (B1, B10) and the second peak of intensity eight appears at around -31 ppm representing the equatorial boron atoms (B2-9) [18].Furthermore, the electronic structure was described as a three dimensional delocalization of charge (3-dimensional aromaticity) and the aromatic character of these electron-rich anions makes them susceptible to electrophilic attacks, and their derivatives have been extensively studied [1, 18]. 

 1.2.2.2. Synthesis of Closo-Decaborates 

 The synthesis of the decahydro-closo-decaborate anion can be done in many routes. The most common route is based on 6,9-bis-adducts of decaborane (B10H14) which is a toxic compound obtained from diborane (B2H6) pyrolysis [1]. The preparative synthesis include reactions of decaborane or 6,9-bis(acetonitrile)decaborane with triethylamine in refluxing benzene giving triethylammonium closo-decaborate (Et3NH)2[B10H10] in 92% yield (figure 3a) or the reaction of 6,9-bis(dimethylsulfane)decaborane with liquid ammonia giving ammonium closo- decaborate (NH4)2[B10H10] in 84% yield [1].But due to the toxicity of decaborane, an alternative method has been established based on solid state pyrolysis (185 °C) of easily available tetraethylammonium tetrahydroborate [NEt4][BH4]resulting in tetraethyl- ammonium closo-decaborate (Et4N)2[B10H10] with high yield. Despitethe high yield, various parameters such as the amount of starting material, the size and geometry of the reaction vessel, the heating rate and conditions,and others made this reaction difficult to replicate. As shown in the reaction below, part of the problem was handled by employing high-boiling hydrocarbons as reaction media [1]. 

 2.1. Experimental Procedures 

 2.1.1. Polymers Synthesis

 2.1.1.1. Procedure of Preparation of Resole 

 In a 100 ml two-neck round bottom flask equipped with a magnetic bar , dissolve 9.425g of phenol at temperature 40-42 ̊C. Drop by drop, add 5g of 40% NaOH aqueous solution over 10 minutes with stirring. The 40% NaOH aqueous solution was prepared by dissolving 10.042g of NaOH pellets in 15 ml of deionized water. This step is followed by a drop wise addition of 9.740g of 37% formalin solution at 45-50 ̊C. Reflux the mixture for 1-1-1:15 hour at 70 ̊C and then cool it to about 40-45 ̊C. In order to remove water, place the flask in rotary evaporator under vacuum for about 9 hours at a temperature < 50 ̊C until complete extraction of water. For purification, the resole is dissolved in 5 ml of deionized water until it becomes viscous. After that, we add 10 ml chloroform. Two layers will appear where the resole being the upper layer is separated from water being the lower layer by decantation. After this step, we place the sample in rotary evaporator under vacuum for about 5 hours to remove water again.

 2.1.1.2. Procedure of Preparation of Novolac

 In a 100 ml two-neck round bottom flask, equipped with a magnetic bar, dissolve 9.411g of phenol at a temperature 40-42 ˚C. Drop by drop, add 8.8g of 37% formalin solution at a temperature lower than 50 ˚C. Add dropwise 0.299g of oxalic acid dissolved in 2-3 ml of deionized water and then add 0.102g of calcium acetate (we use calcium acetate instead of zinc acetate since its not available in the lab). Reflux the mixture at 110 ˚C for 3 hours. Stop heating and then add 5 ml of deionized water where two layers will appear. Remove the upper layer by decantation and distill the lower layer under vacuum by using the rotary evaporator at 90 ˚C for 2 hours to remove water. For purification, dissolve the polymer in 10 ml of ethanol followed by precipitation in 10 ml of deionized water. Repeat this step 3 times: during the first time, we use for purification 10 ml of ethanol and 10 ml of deionized water. During the second time, we use 7.5 ml of ethanol and 10 ml of deionized water. While during the last time, we use 5 ml of ethanol and 10 ml of deionized water. After purification, the polymer is dried by vacuum distillation at 80 ˚C for 3 hours by using rotary evaporator until total extraction of water.

 2.1.2. Closo-decaborate Anion Derivatives Synthesis

 Boranes were supported from LCIO laboratory that was done under subervision of prof. Daoud Naoufal and his coworkers. [2-B10H9CO]- was prepared according to the literature [1]. 

 2.1.3. Decahydro-closo-decaborate Polymers Synthesis

 2.1.3.1. Synthesis Procedure for Carbonyl Closo-Decaborates-Polymer

 In a 100 ml two-neck round botton flask, equipped with a magnetic bar, dissolve 1 g of the polymer in 160 ml dry THF under inert atmosphere connected into the schlenk tube. Stir the mixture rapidly at room temperature for 10 minutes. This step is followed by the addition of 2 ml triethyl amine and then perform vacuum-inert exchange one time. Add 0.2g of the monocarbonyl derivative [2-B10H9CO]- to the mixture. After that, reflux the mixture at 120°C for 6 hours under inert atmosphere. When the reflux ends, reduce the solvent to 7 ml under the hood and then wash the viscoussolution by 15 ml of dichloromethane. Dry the product obtained under the hood for the next day. 

 Note 1: while performing a reaction of monocarbonyl derivative with novolac, the solvent used is dry THf with a total volume of 160 ml since THF is highly volatile with a boiling point around 66°C and we perform the reaction at 120°C that’s why we use THF in a big volume.

 Note 2: while performing a reaction of monocarbonyl with these polymers: epoxy, PMMA and resole, the solvent used is DMSO. DMSO has a boiling point around 189°C so it is heated on a heater to around 110°C in order to evaporate water. After this step, the above mentioned polymers is dissolved in hot DMSO at a temperature below 100°C with stirring under inert atmosphere. Then the reaction proceeds with the same steps for the three mentioned polymers. 

 2.1.3.2. Synthesis Procedure for Dimethylsulfane and Diazonium Closo-Decaborates- Polymer 

 Due to the hard and sensitive economic and health situation of our country, we were unable to perform this part in this research project. This part will be completed in future work. 

 Results and Discussions 

 3.1. Elucidation of Polymers Structure

 3.1.1. Resole

 The resole obtained had a brown-reddish color, viscous texture and it is a thermoset that hardens upon cooling. Confirmation and structure elucidation of Resole are performed via IR and NMR analysis based on previous work of our colleague [40]. 1H NMR Analysis: Figure 3. 2 illustrates the 1H NMR spectrum of resole. As shown in figure 3. 2, the wide resonance lines seen as multiplets at about 6.74-7.45 ppm correspond to the aromatic hydrogens. However, the resonance lines appeared at about 3.36-4.93 ppm correspond to methylene bridge and that of 4.91-5.29 ppm correspond to ether linkage. 13C NMR Analysis: Figure 3. 3 illustrates the 13C NMR spectrum of resole and novolac. As shown in figure 3. 3, the signals attributed to methylol groups (h) at about 58-63 ppm and dimethylene ether bridges (g) at about 65-75 ppm are considered the key differences between the 13C NMR of resole and novolac. Furthermore, the resonance peaks appeared between 115-155 ppm (a,b,c,d,e) were attributed to the aromatic hydrogens. The methylene bridges and the hydroxyl group OH next to carbon atom appears at 30-40 ppm and 91ppm(f), 53-58 ppm (i) respectively. 

 Conclusion and Perspective

 In this research project, we highlight the synthesis of hybrid polymers based on the functionilization of boron cage clusters [B10H10]2-. Among the organic polymers that we synthesise in this project are: resole resin, novolac resin, epoxy resin, and PMMA was already synthesised. To synthesise resole and novolac resins, formalin method was used. The method was based on reacting phenol with formalin under the effect of a basic catalyst to give a resole resin or under the effect of an acidic catalyst to give a novolac resin. The synthesis of epoxy was performedby allowing BPA to react with ECH under the effect of a basic catalyst, and the elucidation of its structure was done using FT-IR. Furthermore, the grafting of the closo-decaborate derivative [2-B10H9CO]- with the four prepared organic polymers was done by reacting the polymer with the derivative in the presence of trimethylamine under inert atmosphere. Following the synthesis, FT-IR was performed for the 4 prepared polymers and for the grafting of the polymer with the boron cage derivative especially with [2-B10H9CO]- . Both 1H-NMR and 13C-NMR of the polymers were taken from previous work due to technical problems in the NMR machine at the Lebanese University. Theoretical NMR (13C) spectra was estimated via Chemdraw software and literature work were used to analysis the expected results. It is expected that the Carbonyl Closo-Decaborates Derivatives will not react directly with PMMA and need specific functional groups like hydroxyl or amine groups. In future work, the boron modified resins will undergo further studies using NMR, TGA, and DSC. Moreover, the effect of the closo-decaborate type [B10H10]2- on the physical properties of the hybrid polymers will be investigated. The synthesis of such hybrid polymers are of great interest for future work due to their wide use in many applications.

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